New Composite Liner - Nickel-Chrome-Tungsten Composite Liner
Main Materials:
NiCrW alloy (Ni60 based on the addition of CrC and CrB)
Main Features:
Wear resistance, corrosion resistance, belongs to the special alloy, hardness in HRC≥57, alloy parent full melt, improve the density, hardness.
Material Parameters Temperature Resistance: Temperature limit 600ºC Alloy Layer Thickness: >=1.8mm Alloy Layer Hardness: 57-64HRC
The Main Process Is Different (from the original sintering process to the current spray welding process) The product has better densification, the hardness can reach more than 57 degrees, and the service life of the product is 3-5 times that of the sintering process.
Properties of Nickel-Chromium-Tungsten Alloy
Nickel-Chromium- Tungsten alloy has excellent abrasion resistance and corrosion resistance. The increase of Cr content in the nickel-chromium alloy matrix contributes to the oxidation resistance, high temperature resistance and corrosion resistance of the alloy. At the same time, the addition of CrB is better than WC. The microhardness of CrB is as high as 4000-4200DPH, which is close to diamond. It is more conducive to improving the overall strength of the alloy. Due to the high density of WC, it is about 15.7g/cm3, while the matrix of nickel-chromium alloy is only about 8g/cm3. The melting is caused by the uneven surface and depth of the alloy due to the easy segregation of WC, so the content and particle size of WC must be controlled.
Nickel-Chromium-Tungsten alloy( we call OS 02H) hard phase increased to about 50%, OS02 is only ten to thirty,Moreover, the fusion is not sufficient, and the microscopic pores are relatively obvious, which is reflected by the Rockwell hardness HRC of only 52-55.While the Rockwell hardness of nickel chromium tungsten alloy (OS02H) is HRC56-64, the conventional control is HRC58-60. The service life is 3-5 times longer then WR5 or CPM10V.
Nickel-Chromium-Tungsten alloy( OS02H )on the basis of Ni60 in accordance with foreign twin screw working conditions of the formula, greatly improved Hard phase carbides (containing tungsten carbide chromium carbide and other carbides), and the nickel pool fullDissolve. Our Ni-Cr -W alloy layer can reach HRC64 is the best proof.
Extruder Accessories 2 - the Barrel
Leistritz Barrel Composite Barrel + Liner
Outer barrel + inner liner ( the liner can be replaced) (basically available from 27-87) Material Outside The Barrel: carbon steel the Liner Material: NICRW new materials with oval flat corner liner
Extruder Accessory 3 - the Screw Elements
We can meet your different material needs, customized according to the drawings.
For Wear Application: * Tool Steel : W6Mo5Cr4V2; * PM-HIP material : WR5,CPM10V,CPM9V;
For corrision application: *WR13 WR14
For strong corrision(hy#drofluoric acid) application: *OS22(WJ276), HC276
Other materials: Stainless Steel: 316L,440C etc.
Extruder Accessory 3 - Independent Research And Development Of New Material Corrosion Resistant High Hardness Screw Elements
Integrated Material Main Material: NiCrMO(OS02M) integral material (nickel-chrome-molybdenum integral material)
Properties: Replace HC276, especially for resistanting to acid corrosion.
Our Advantage 1
1) Independent research and development of materials and processes can ensure the performance and process of materials to the maximum extent, and greatly prolong the service life compared with ordinary products.
Own raw material sintering furnace Heat treatment of self-contained Screw Elelments Vacuum heat treatmented furnace
Our Advantage 2
2) Independently develop the process of key products, and constantly improve and enhance the old process to achieve the best product performance.
Our Advantage 3
3) Continuously improving and optimizing product appearance of the composite layer ,which greatly improved the service life of products.
FAQ
FAQ:
Q1. What's your MOQ?
1PC or SET
Q2. Can I place the customized order for different sizes, materials, structure….?
Yes, all customized orders are welcomed.
Q3. Could I get a QC report before delivery?
Yes, the specific QC reports will be sent to you before delivery.
Q4. Can I have our own logo or label on our product?
Yes,we can laser your logo or code number on your product.
Q5. How long is your guarantee?
1year,2 years,5 years base on different requirement.
Q6. How to reach you for other questions?
Please feel free to contact us through E-mail, call or visiting our factory.
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